John deere gator clutch problems.

I changed both clutches and replaced the drive belt. Now I can’t come to a complete stop in gear without killing the engine. I can hear the drive clutch click when it releases so I think it is releasing all the way. The new belt is the right part number. I read where the belt is directional so I made sure to mount it correctly.Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc.Description. John Deere Gator Clutch Shim Pack. Often, the Gator 825i will not shift properly because the clutch will not fully disengage at idle. The problem may be that the clutch will not fully open making the belt rub on the outside edge of the Primary clutch. These shims go between the two halves of the clutch and space the outer clutch ...Got a busted weight on a AM135531 clutch in a diesel HPX, searched this site and several others ... I guess one problem was had the picture with a number but no number to the right, ... A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, maintenance, ...2013 RSX 850i Shifting Problems. I'm new to John Deere products and just bought a new Gator RSX 850i I really like the looks and the way it rides but after only having 20 miles on it ran into problems with it shifting from forward to neutral and also shifting out of reverse. I have had it back to the dealer twice the primary clutch has been ...

Problem is the old Kawasaki has the Tapered shaft for the driven clutch for the gator, and this 22hp Predator has has a 1 inch straight shaft. ... If you contact them do NOT mention you are putting the clutch in a John Deere product. They have a non-disclosure non-compete contract with Deere.Replacing the primary clutch on John Deere Gator TH.

1 post · Joined 2011. #1 · Aug 29, 2011. I just took delivery of my 825i Gator and the front drive shaft is making a nosie under the cup holder. I took it back to my dealer and they replaced the drive shaft with a new bearing. When I took it home and first drove it no noise. After 11 miles the noise is back. Please let me know if anyone has a ...Raise the bed with it running in neutral & look at the primary clutch. Rev the engine up a bit & watch the clutch sheave contract, then let go of the throttle linkage. As the engine returns to idle, the clutch sheave will expand smoothly as the rpm drops.

Turbo diesel gator Discussion starter. 1 post · Joined 2023. #1 · Nov 18, 2023. I have a 2018 xuv855ms4 gator with about 8,500 miles and after I replaced the primary clutch on it won't go faster than 10 mph I think it has to do something with the primary clutch what should I do. 10.We had our 2008 XUV 850D Gator (350hrs) serviced at an Ohio JD Dealership last month. It was making a thunking-clunking sound coming from under the floor board. The dealership replaced the front-end bearings, drive shaft, and also replaced BOTH centrifical clutches to the tune of about $2000. My neighbor has 2 850D XUV's and also had them at ...John Deere Gator Model Specific Discussions. Gator 550/560/590. Follow Forum Create Thread ... 1 1 of 7 Go to page. Go. 7. A. Sticky XUV 590I Clutch, belt and CVT and other issues. Autodog61; Aug 24, 2022; 10 6K Nov 11, 2022. by ... 590i shifting problems. L808b; Jun 24, 2019; 26 13K ...Apr 14, 2023 · Only owned it for a week and was curious if this is normal. When in gear and from a stop - it takes some rpm to get it to engage and when it does its a fairly decent jerk. Not very predictable. That obviously led me to belive clutch was sticking so I contacted the Doc and am planning to send him the clutch for rework. Aug 14, 2021 · When the 590 clutch was introduced it appeared that the added airflow would alleviate the problem but the 590’s seem to failmore often than the earlier models. We can set these clutches up properly though and make them trouble free. [email protected]. Doc the Clutch Man. Gator 825i.

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John Deere Gator secondary clutch rattle. bigknobbies Join Date: Dec 2010 Posts: 17 Near Chicago : 2012-06-25 184032 I think you are referring to the clutch buttons which can be replaced very easily. If the large metal discs are the ones rattling, you need a new clutch. If the plastic clutch buttons are worn that is an easy fix.

74 posts · Joined 2013. #1 · May 29, 2023. My Gator 865m (2022, 103hrs) showed since start hard shifting and was louder than other new Gators 865. The problem: the primary and the secondary clutches were not installed in line by JD.590i shift cable keeps braking. 2018 590i shift cable keeps breaking at the aluminum hook on shift lever. There must be a better solution or a better replacement than what JG has to offer. All linkage has been lubricanted and goes into,gear easily. This will be the third replacement cable.JD GATOR CLUTCH problem-grinds-please look at this pic-are these the plastic buttons? ... Type gator in model number then select 4x2, 6x4 etc for the list that pops up. ... John Deere Forum Craftsman/Sears Forum Backyard Round Table: ...Another significant problem with a John Deere Gator 825i is fuel system complications. The fuel pump may fail to function correctly, causing the engine to stall or not start at all. Check the fuel pump’s condition by inspecting the fuel lines for any cracks or leaks. Replace any faulty fuel elements if required.Please help | John Deere Gator Forums. XUV825E driving issues. Please help. So we have a 2012 825E. Problem we are having is that when u put it in gear and start to drive it will get to 5 mph and start to bog down and the fastest it will get to is 10mph before it just completely dies out. Once it drops to around 4mph it will start running again ...

Mar 1, 2016 · Being you are on clutches on this forum. Thoughts on my issue below. I would assume either a belt or clutch rebuild would fix an intense squeal when I start my gator. 2013 825i. 2013 825i, Green and Yellow, interior led lights, exterior front and rear led lights, windshield, winch, plow. Like. 1263 posts · Joined 2012. #2 · May 19, 2014. You need to contact your Deere dealer to order the removal tool. It's not listed on the parts diagram so you'll have to have the service dept. look in their service manual for the tool part number. I disassembled my machine and put it on a trailer and took it to the dealer.6 posts · Joined 2016. #1 · Nov 19, 2016. I have a 2002 4 by 2 gator that has lost most of its power. I changed the spark plug,drivebelt,fuel filter,and air filter. Nothing has helped it. Any advice would be great and what to do or what is causing it. Thanks ben. Like.John Deere 1025R TLB, X739, 825i Gator Kioti CK3510SE HST, Kioti KL4030 Loader. Save Share. Like. ... I don't think it's a clutch problem. That engine should rev up alot higher than 3900 rpm. Top engine rpm should be 6150 +/- 25rpm. Make certain the service light on the dash is not on. Under certain conditions the computer will go onto limp ...belt squeal. I just replaced my drive belt on my 855d S4 about a month and a half ago, I used a gates 32G4588, I installed it while I was installing my turbo as I was getting a bit of belt squeal but no real other symptoms, I took the gator to Texas and did some deer hunting and a bit of driving around, while I was there I started experiencing ...XUV 590I: Owner Information. Whether you're a long time owner or just starting out, you'll find everything you need to safely optimize, maintain and upgrade your machine here. Operator's Manual. Parts Diagram. Maintenance Parts. Safety and How-To. Attachments.Blrack AM140985 Complete Primary Drive Clutch Fit for John Deere Gator Trail Gator 4X2 Diesel Gator Worksite Gator 1200A Bunker Replaces AM128794 AM141005. ... There was a problem filtering reviews right now. Please try again later. sam p. 5.0 out of 5 stars Teams clutch removal breeze. Reviewed in the United States on March 19, 2024.

The Primary clutch has weights and pins that can wear and likely why some suggested the primary as a likely source. Considering you only have the primary, secondary and belt. It is likely coming from one of the two clutches, so you got a 50% chance of getting it right the first time. Good luck and post the resolution with pictures if possible.

Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc.1263 posts · Joined 2012. #2 · Sep 11, 2016. Hard to shift when the engine is running and easy to shift when the engine is off is a very classic sign of a sticking clutch. Your clutch probably does not need replacement. A simple cleaning might do the trick or you might need to have it overhauled. T.clutch issue 850d. Tried this once, didn't seem to post so trying again. My problems started when the from clutch broke and we replaced it. Now gator seems very slow/weak uphil, even a graduual incline it doesn't get up to speed, downhill it works fine. So far (thinking engine first) checked injector pressure, air filter, fuel & filter, and ...Aug 4, 2023 · John Deere gator has faced problems like starting issues, vehicle running rough, fuel pump problems, clutch problems, or 4WD function problems. Behind all these problems, there are reasons. Maybe the injector or the fuel pump is dirty, or the wiring is wrong, the fuel may be contaminated or you are using the wrong kind of fuel, or maybe the ... 6x4 secondary clutch spring. My mom purchased a 2005 6x4 gator without knowing what's what in the world. She brought it to my place to look it over. The secondary clutch spring (clutch that's closest to the driver) is all screwed up. Like it partially unwound or something. It's chewing up the clutch spring housing.Addressing Fuel System Problems in John Deere 855. Ensuring a properly functioning fuel system is essential for the smooth operation of your John Deere 855. Here are some common fuel system problems and the steps you can take to troubleshoot them: 1. Difficulty Starting. If your John Deere 855 has trouble starting, it could be due to fuel ...

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If your 825i Gator is not shifting into and out gear, the likely culprit is primary clutch not releasing as it should. Contact JD Clutch Doc for a long term solution with a lifetime warranty. For more information contact JD Clutch Doc at [email protected]. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab ...

Gator owner Discussion starter. 6 posts · Joined 2020. #1 · Sep 12, 2020. Hi I have a 2020 Xuv590m with 13 hours . It is becoming a battle to shift gears especially from reverse to forward . Afraid I'm going to break the shift handle . Shifts fine when not running . It's just 12 months old.For the John Deere Gator 835r Clutch Problems or John deere Gator 855D clutch problems to function properly and last a long time, clutch issues must be fixed. You may reduce clutch wear and extend the life of your Gator’s clutch system by following the troubleshooting steps and engaging in proactive maintenance practices including routine ...Rodeo 1 - while in the woods on a trail a branch comes up and get a hold of the wires for the light. Rips the wire out, shorts out, pops fuse gator goes dead. Now that fuse controls the key switch witch in turn controls the motor leaving me in the woods about 14 miles from the camp. Get a fuse from somewhere else (the rear switch) and limp back.As of October 2014, John Deere manuals are found online at the John Deere website by clicking on the “Services & Support” tab. Manuals are offered for online viewing for model year...2. 200mph. 3949 posts · Joined 2014. #2 · Apr 20, 2020. You didn't damage it, but you are suffering from a very common problem with JD Gators in general. The Primary clutch is sticking. Basically as the clutch warms up during operation friction increases within causing the clutch halves not to fully disengage.John Deere Gator Model Specific Discussions. Gator 825/835. Follow Forum Create Thread ... JD Gator 825i motor problems. KeithStone; Mar 28, 2024; 5 644 Apr 5, 2024 ... New 835R Clutch. Piper5314; Feb 29, 2024; 5 719 Mar 10, 2024. by ...Hello I'm new here this is my first post. I'm looking for some troubleshooting help with a gator 6x4 that has a clunking noise when driving in forward or reverse regardless of speed. It seems like it's under or just behind the passenger seat. I'm not familiar with working on gators as I just inherited these.XUV 550 with Honda GX 630. Joined Aug 22, 2012. 1,263 Posts. #21 · Apr 27, 2016. The first number in the spring description is it's initial rate while the second is it's compressed strength. The first number is largely responsible for the clutch engagement rpm while the second number controls how the clutch upshifts.Thanks for the responses everyone. I am trying to help a fellow forum member with a clutch engagement problem, and I don't have an 850 to work with. marcus, Due to the nature of the secondary clutch, I think that it self compensates, at least to some extent, for bigger tires. The secondary clutch changes the effective gear ratio based on …

1263 posts · Joined 2012. #2 · Sep 11, 2016. Hard to shift when the engine is running and easy to shift when the engine is off is a very classic sign of a sticking clutch. Your clutch probably does not need replacement. A simple cleaning might do the trick or you might need to have it overhauled. T.709 posts · Joined 2013. #6 · Feb 8, 2014. Theory of Operation: The variable speed drive (VSD) clutch system is speed and load sensitive. The clutches work together, automatically up shifting or back shifting as load and engine or vehicle speed change. This shifting changes the ratio between the clutches, allowing the engine to operate at ...First, remove the bed. You will need a metric set of wrenches. Then a 1/4" drive metric socket set helps a lot as does having a good supply of 1/4" extensions and a universal joint. This is used for accessing the bolts that hold the clutch cover halves together especially in the rear.Instagram:https://instagram. sport clips mcminnville oregon Set it low. Now, place trans in neutral, lock park brake. Start engine and rev it up to activate clutches. Run wide open for a few seconds. Let it fully come back to idle. Observe clutch on engine. Now shut off engine. If you hear a "click/pop" from the engine clutch, it isnt disengaging properly. parkdale great falls Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc. hot crossdresser pictures Another significant problem with a John Deere Gator 825i is fuel system complications. The fuel pump may fail to function correctly, causing the engine to stall or not start at all. Check the fuel pump’s condition by inspecting the fuel lines for any cracks or leaks. Replace any faulty fuel elements if required.XUV 590M:Owner Information. XUV 590M: Owner Information. Whether you're a long time owner or just starting out, you'll find everything you need to safely optimize, maintain and upgrade your machine here. Operator's Manual. Parts Diagram. Maintenance Parts. Safety and How-To. Attachments. market basket flyer classic This is the area to discuss John Deere Gator performance modifications, Gator Accessories, etc. ... XUV 550 Clutch Problems - SOLVED! sierrahotelak; Apr 21, 2020; 11 ... 9K Jan 12, 2024. by 200mph. JD Clutch Doc Is Now Offering Venom Performance Shift Kits For The 825i. Bradhill; Apr 28, 2018; 32 36KI purchased the new clutch from Deere to get running immediately and sent the old one to the Clutch Doctor to have it fixed. I never had any issue with the replacement part so I put the fixed original primary into storage just in case. Fast forward and some jerk stole my XUV550 and its trailer. I took the insurance money and upgraded to a 590E. glock 19 performance upgrades May 26, 2018 · Get in a position so you can watch the primary clutch when the engine is running. Rev the engine a bit so you can see the primary clutch close. Then let the engine go to idle. And while carefully watching the primary clutch turn the engine off. If the clutch opens even further when the engine is turned off then it confirms that the clutch is ... glamourcraft coupon A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, ... Please ask your clutch or CVT related questions here. 1.1K 673K 4d ago. 1.1K 673K 4d ago ... tricks, or any problems, ... comcast equipment drop off locations Follow the following guidelines to accomplish proper Belt-Break in: •Vary vehicle speed and engine RPM to shift belt through normal operational range. •Do not exceed ¾ throttle within the first 30 miles of installation. •Stop engine and allow belt to cool down every 15 minutes of use. *.XUV 825I: Owner Information. Whether you're a long time owner or just starting out, you'll find everything you need to safely optimize, maintain and upgrade your machine here. Operator's Manual. Parts Diagram. Maintenance Parts.Step 5. Place the gearshift in the "Neutral" position. Start the engine to check neutral start. Drive the machine over rough ground to check adjustments. The John Deere Gator is a multi-use utility vehicle; it uses a centrifugal clutch to propel the machine. This system is belt driven, so that when the gas pedal is depressed the belt opens up ... tft hero augments 590i Primary Clutch. I need to change the flyweight pins (400 hr maint requirement) but do not want to pay $45.00 for basically a bolt (Puller, clutch). Han anyone changed theirs out DIY. Can the flyweight pins and weights be changed without removing the clutch assy. Any help would be greatly appreciated. products offered by joann fabric and crafts west melbourne 2. 200mph. 3949 posts · Joined 2014. #2 · Apr 20, 2020. You didn't damage it, but you are suffering from a very common problem with JD Gators in general. The Primary clutch is sticking. Basically as the clutch warms up during operation friction increases within causing the clutch halves not to fully disengage. hotels near leopold's mississippi gardens Joined Mar 22, 2013. 176 Posts. #21 · Jul 10, 2013 (Edited) Well it happened to me. My 550 S4 won't shift out of reverse unless I turn off the engine. With the engine off it shifts just fine. Also when shifting from 4WD to 2WD it hesitates but after few yards it comes out with a load clunk. I have about 20 hours on it.Dec 6, 2019 · Extreme Metal Products John Deere Gator Cluctch Shim Pack accuweather davenport The water hydraulically pushes the clutch off. There are plenty of videos on the web showing how it is done on snowmobiles. (They are a bit easier to tip so the water stays in the blind hole. General steps: 1. Remove clutch bolt. 2. Tip gator so water will stay in thread hole. 3.4319 posts · Joined 2015. #1 · Apr 28, 2018 (Edited) Hello all JD Clutch Doc is now a Venom Products dealer. They have the new performance shift kit for the 825i. Don't spend your time and money modifying 855D weights to lower your RPM's. The truth is the 855D weight mods hurt your performance. Venom's Rooster Adjustable Performance Kits will ...